Machinery & Equipments
MACHINERY & EQUIPMENTS
EXTRUSION
Extrusion is the heart of entire woven polymer processing value chain. Shri Khemisati has a capacity
of manufacturing 9000 MT per annum on its state of art custom made world-class Raffia Extrusion Lines. These machines are equipped with the best-in-class equipment from Siemens,
Mitsubishi, Allan Bradley, ABB, Zimmer, Kolsite, and Lohia Starlinger.
Our extrusion lines feature all the necessary attachments like melt pressure pumps, static mixers,
capacitance gauging of film, automatic dosing mixing, direct silo based feeding, Annealing &
Quenching for low shrinkage conditioning. Shri Khemisati is one of the few fully integrated plants in
the world, which gives us the advantage of retaining a superior degree of quality assurance, and
allows us to customize our products exactly as per your requirements.
MACHINERY & EQUIPMENTS
WEAVING
We have a fleet of more than 100 circular weaving machines, in the range of 6-shuttle and 8-shuttle.
All the machines are fitted with Automatic tension control mechanism to monitor the weft breakage
wastage and color sensor based mechanism for the warp breakage control. Our fleet is capable of
weaving fabric in every possible size from as small as 14” diameter to as large as 82” diameter and
also 164” flat-lay fabric. All of this is in a range that extends from 7×7 to 18×18 mesh.
MACHINERY & EQUIPMENTS
WEBBING
Webbing is a very crucial stage in the construction of FIBCs. With an eye on customization of
solutions, we’ve augmented ours with 90 heads of webbing machine. The webbing machines can
weave webbing from 6mm to 90mm in size, and 60KGF to 3,000KGF in strength. This webbing can
be completely customized in terms of patterns, colors and textures.
MACHINERY & EQUIPMENTS
EXTRUSION COATING
Creating a moisture barrier is a fundamental outcome of Extrusion coating process. We have one
extrusion coating lines with an installed capacity of 100 MT/month.
The line can deliver coated product solutions up to 2.2 meters wide; with an added capability of
sandwich-coating that’s used for BOPP film coated bags and HDPE/PP coated bags. Our coating
plants are fitted with automatic laser sensing and edge-trimming devices that allow for narrow edge
trim cutting. Pre-heating for heavy gauge FIBC fabric and post lamination perforation / gusseting is a
standard fitment.
MACHINERY & EQUIPMENTS
PRINTING SECTION
The printing section is made up of 6 printing machines capable to serve different functions. We have
6-color automatic cutting and printing machine to deliver a variety of printing requirements for PWS.
These machines have the capability for corona treatment of up to 42 dyne. FIBCs section is
complemented with twp manual machines that are capable in printing from one to four colors in
ranges up to 60” wide and 80” in length. We have an On-line “Roll to Roll” printing facility with repeat
length up to 500mm. These machines are fitted in tandem with the extrusion coating plant and are
capable to print upto 2.2 meters lay flat with in maximum 2 colors.
MACHINERY & EQUIPMENTS
FIBC ASSEMBLY
Our Industrie operates four facilities for FIBCs at Silvassa. These four facilities allow us to virtually
make every kind of FIBCs that you might require – circular as well as U+2 panel bags. The entire
range – Type A, Type B, Type C, Conductive FIBCs, Baffle Bags, Single and Two Loop Bags,
Garden Waste Bags, Pallet-less FIBCs, Woven and Film-type Container Liners, and many more –
are all made in these facilities, with over 300 stitching machines and other support machinery
working 24x7x365. All this makes our FIBC facility one of the best in India – and indeed, in the world.
MACHINERY & EQUIPMENTS
PACKING & CODING SECTION
We have State of the Art Packaging Facility for making Bales with or without Pallet. We have 28
Bales Presses from capacity of 10 tons to 110 tons. These machines produce exactly same sizes
and dimensions. This improves the stack-ability of the Bales while in storage area. We have Two
Coding Docks where the forklift can drive inside the container and place the bales in optimal pattern.